Technology
GarudaVolt is not a box-mover. Everything we do is grounded in understanding the electrochemistry, the systems engineering, and the regulatory environment deeply enough to make original design and integration decisions.
6.1 — Battery Management Systems
The BMS is the most critical subsystem in any battery pack. It is the intelligence that keeps cells within safe operating limits, estimates remaining capacity, balances charge across cells, and communicates with external systems.
A poorly specified BMS is the single most common cause of field failures in battery packs. We do not treat it as an afterthought.
[PLACEHOLDER: Specify whether BMS is being designed in-house or sourced from a partner. If partner, identify. If in-house, describe design team and tools.]
6.2 — Thermal Management
Cells that operate outside their thermal window degrade faster, deliver less capacity, and in extreme cases, enter thermal runaway. GarudaVolt designs thermal management in from the first layout decision — not as a retrofit.
PCM (Phase Change Material), thermal foam, gap pads. Suitable for low to moderate power density applications where simplicity and cost are priorities.
Forced convection with fan management by BMS. Suitable for moderate power density in controlled environments. Cost-effective with good performance.
Cold plate with glycol/water circuit. For high power density or harsh thermal environments — including Indian industrial sites with ambient temperatures above 45°C.
Designed to UL 9540A requirements — cell-to-cell and module-to-module propagation barriers, venting paths, and fire suppression interface. Safety is a design input, not a retrofit.
[PLACEHOLDER: CFD simulation results or thermal images once available]
6.3 — Energy Management System
The EMS determines when the battery charges and discharges relative to grid tariffs, solar generation, and load patterns. A good EMS is what separates a battery that saves money from one that merely stores energy.
[PLACEHOLDER: Specify EMS approach — in-house software development vs. licensed platform vs. partner platform. This section to be confirmed by founders.]
Discuss Your EMS Requirements6.4 — Quality & Standards
| Standard | Scope | Status |
|---|---|---|
| ISO 9001:2015 | Quality Management System | [Target date — implementation underway] |
| IEC 62133 | Safety of portable secondary lithium cells | Target |
| IEC 62619 | Safety of stationary secondary lithium cells and batteries | Target |
| IEC 62933-1 | General parameters for electrical energy storage systems | Target |
| IEC 62485-3 | Installation safety requirements for stationary batteries | Target |
| UN 38.3 | Transport testing — mandatory for all battery shipments | Target |
| BIS IS 16046 | Indian standard — safety of secondary lithium batteries | Target |
| UL 9540 | Standard for energy storage systems — US market | Target |
Technical Glossary
Electronics that monitor individual cells, estimate charge state, balance cells, and protect the pack from unsafe operating conditions.
The complete installation comprising battery modules, power conversion system, thermal management, controls, and communications.
The percentage of a battery's total capacity used per cycle. Higher DOD delivers more energy but reduces total cycle life.
Software that determines when the battery charges and discharges relative to grid tariffs, solar generation, and load patterns.
Testing of components (e.g., cells) upon receipt before use in production.
A lithium-ion chemistry notable for safety, long cycle life, and thermal stability. The preferred chemistry for stationary storage.
The peak power (kVA or kW) drawn by a facility in a defined interval, used to calculate demand charges in Indian industrial electricity tariffs.
The bidirectional inverter that converts DC (battery) to AC (grid/load) and vice versa during charging.
The current charge level of a battery expressed as a percentage of total capacity (0–100%).
An electricity tariff structure where rates vary by time of day, creating an opportunity for storage arbitrage.
Our engineering team is happy to go deeper on BMS, thermal management, or EMS for your specific application.